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EU ramps up move to hasten mandatory use of SF6-free switchgear as decarbonization of Europe takes centre stage

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SINTEF Energy lab in Trondheim, Norway is dedicated for the MISSION project providing an advanced space for research. Photo: SINTEF
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The MISSION consortium consists of 12 partners from 9 European countries. Last week they met in Brussels for a kick-off for the project. Photo: SINTEF

…MISSION, a new EU-project, will develop and demonstrate three new SF6-free switchgear components

TUE, JAN 23 2024-theGBJournal| As the EU move to decarbonize Europe, EU MISSION consortium met in Brussels last week to begin the process of hastening the mandatory use of electrical switchgear without the powerful greenhouse gas Sulphur Hexafluoride (SF6).

The SF6 is the most potent greenhouse gas: 24 300 times worse than CO2, and the development of SF6-free (sulphur hexafluoride-free) switchgear is becoming increasingly important to Europe.

“There is a technology gap here that requires attention, and it’s fortunate that we’ve secured funding for research in this area,” says Atle Pedersen, the leader of the new EU project and research manager at SINTEF Energy.

“To achieve the widespread electrification necessary for reducing global greenhouse gas emissions, we must enhance our systems to efficiently connect and transfer more renewable energy into the power grid, particularly from offshore wind sources.”

One of the few remaining applications for SF6 is as insulating and arc-quenching gas in switchgear in transmission grids.

SF6 represents a significant part of grid owners’ emissions due to leakages when handling the gas or defective seals in the installations where the gas is used.

The transmission grid is expected to grow because of the changes the power system is undergoing due to decarbonization – and this requires more components like switchgear.

The grid expansion will result in a doubling of the banked volume of SF6 by 2030 if executed with traditional technology.

Recall that on September 20, 2020, the EU published a detailed report outlining alternatives to SF6 (which has been in use for decades) for use in switchgear and related equipment. The report covered the market impact and cost implications.

However, revised F-gas regulations have set end dates for the use of SF6 in new switchgear in Europe: 2026 (up to 24 kV) and 2032 (over 145 kV). This is forcing grid operators to look for replacement technologies while expanding their grids.

Between 2020 and 2030, European electric power generation is expected to increase by 25 to 30 %. This new energy production will mainly come from renewable sources, such as offshore wind and solar-photovoltaic energy, which are often located in remote areas.

With DC (direct current) the electricity flows in one direction, and the voltage is constant, while in AC (alternating current) both the direction of the current and the voltage constantly change. These variations lead to energy losses over longer distances.

“There is a need to shift towards more HVDC connections and, eventually, develop an HVDC grid, to prevent significant reactive losses during long-distance AC transmission of this renewable energy,” says Pedersen.

The HVDC gas-insulated switchgear in MISSION will reduce the footprint of the offshore installations that will collect and export energy from offshore wind, compared to conventional air-insulated switchgear.

Through research, innovation and demonstration, the MISSION project aims at developing:

-The world’s first SF6-free 420 kV air-insulated circuit breaker with vacuum technology for high-power HVAC. This will be demonstrated in two operational grids under extreme climate conditions: in Norway and France.

-A compact SF6-free 550 kV HVDC gas-insulated switchgear for offshore application, using N2/O2. Its footprint will be around 90 % smaller compared to AIS. This solution will be type-tested and demonstrated in a long-term pilot in Germany.

-A compact, reliable, and cost-effective ultra-fast SF6-free 12 kV MVDC air-insulated circuit breaker for future MVDC grids (medium voltage direct current), including superconducting grids.

The MISSION consortium is a strong partnership of leading industry players including switchgear manufacturers, grid operators, DC system developers and universities / research institutes. It includes 12 partners from 9 European countries: SINTEF Energy Research (project lead) – Norway, WavEC Offshore Renewables – Centio de Energia Offshore – Portugal, The Norwegian University of Science and Technology (NTNU) – Norway, University of Aberdeen – UK and Swiss Federal Institute of Technology Switzerland (ETHZ) – Switzerland.

Siemens Energy – Germany and G&W Electric – Italy are designated manfacturers while Statnett – Norway, RTE – France, 50Hertz – Germany and Red Electrica – Spain as named as the grid operators.

The Superconducting DC system developers is SuperNode Limited – Ireland

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